- Patented technology
- Ensure the correct shaping of 100% of the production
- Optimize production lead time
The HSENSE patented technology developed by AZTERLAN ensures optimal shaping of hot stamped steel parts. Through sensorization of the press surfaces and process analysis software, HSENSE allows for 100% control of production and determination of the exact pressing time, piece by piece.
- Determine the exact moment of press opening
- Monitor the status of the part in production in real time
- Monitor the status of the part in production in real time
- Ensures optimal manufacturing and mechanical properties of 100% of production
HSENSE technology is based on the measurement and analysis of pressure and volume variations in the part associated with phase transformations from austenitic to martensitic in steel. Thanks to this, it overcomes the limitations of both theoretical simulation and post-production controls.
HSENSE provides real-time information on the material process that takes place in the steel sheet during forming, making it possible to optimize the cooling time, guaranteeing the mechanical properties of the parts and allowing adjustments to be made and production problems to be solved in real time.
HSENSE implementation requires:
- Previous study of the piece to determine its cooling characteristics and formability
- Identification of the optimal location of the sensor(s) on the surface of the presses
- Identification of the optimal methodology for sensor implementation: modular or integrated in the tool
- Software parameterization and integration with the manufacturing tools management/operation system
“Solid state forming technologies gather a diverse group manufacturing means, materials and sectors with very different characteristics. However, they face common challenges associated with the incorporation of new materials, demanding production rates and increasing requests for the products they manufacture.
Developing components with advanced features, improving the useful life of manufacturing tools and addressing new markets and industrial applications are some of the areas through which we add value to the companies that design, manufacture and apply these components.”
